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HANSA‑FLEX components for high-pressure hydraulics up to 700 bar

Moving heavy loads places the highest requirements on the hydraulic components used. HANSA‑FLEX offers a selected range of products for heavy load hydraulics with pressures up to 700 bar and can supply customised components for up to 1,000 bar on request. We also support you with the selection, design and combination of components for maximum performance and the highest levels of safety at work.

Excellent performance at high pressures

All HANSA‑FLEX products intended for high-pressure hydraulic applications comply with the current technical rules and are extensively tested by the manufacturers to ensure they work properly and safely.

Powerful high-pressure pumps up to 700 bar

  • Hand pumps up to 2.6 l tank capacity
  • Electric pump-driven 700 bar hydraulic power units (on request)
  • Systems with reduced maximum pressure range (e.g. up to 400 bar)

Compact high-pressure cylinders

  • Single- and double-acting heavy load cylinders and pull cylinders
  • Up to 150 mm stroke and 100 t load
  • Surface coatings: painted, burnished

The complete HANSA‑FLEX product portfolio for high-pressure applications

Shut-off and throttle valves

  • Check and throttle check valves
  • Pressure relief valves
  • Needle shut-off valves

Low-maintenance ball valves

  • Floating ball free to move between the seals
  • Large bore keeps pressure losses low
  • Maximum volumetric flow: 27 l/min

Durable hose lines

Hose lines designed for pressures up to 700 bar have to resist the highest loads. HANSA‑FLEX, with its many years as a fluid specialist, can preassemble high-quality hoses and fittings into durable high-pressure hose lines. Our branches have all the approvals and the test benches required to perform this work. We ensure the hose and the fitting are perfectly matched to maximise performance. The hose line you receive safely fulfils its functions in the required pressure ranges.

Extensive range of accessories

Hydraulic connecting elements, such as adapters, distributors and threaded connectors, are an essential means of joining components in hydraulic systems. HANSA‑FLEX offers an extensive portfolio of connection technology components for high-pressure hydraulics. We can offer complete systems, designed, supplied and installed all from the same source.

Hydraulic tools

mobile workshop presses with high-strength welded frames. We would be happy to provide other hydraulic tools such as vehicle jacks, torque wrenches or nut splitters on request.

High-class products from the fluid specialists

With HANSA‑FLEX you can count on receiving first-class quality products and services.

  • Proven safety

    All inspection and test reports are provided to you directly.

  • Maximum performance

    We ensure all components, such as pumps and cylinders, are perfectly matched to one another.

  • The extra mile

    We are happy to supply all your components as preconfigured sets ready for immediate installation.

  • Flexible use

    All products can be used in mobile and stationary hydraulic systems.

The Vasco da Gama Bridge is protected against earthquakes by hydraulics

With a length of 17.2 km, the Vasco da Gama Bridge in Lisbon is the longest bridge in Europe. Up to 50 million vehicles a year use the six-lane bridge to cross not only the mouth of the Tejo River but also a particularly earthquake-prone area. Working in conjunction with conventional structural measures, hydraulic dampers play a key role in protecting the bridge from earthquakes, storms and other loads.

Heavy load components for the most demanding requirements

All the products HANSA‑FLEX provides are made by renowned European manufacturers and are subject to extensive testing. In addition, we check product quality as part of our quality assurance system so that you always receive the highest quality components.

Our high-pressure cylinders and pumps are made from robust steel as standard. For applications with lower loads, HANSA‑FLEX also offers versions in aluminium, which are up to 40 % lighter than the comparable steel products.

The pumps and cylinders HANSA‑FLEX supplies have a zinc-nickel surface coating for maximum corrosion resistance in aggressive environments. The excellent protection this gives against salt-water solutions is confirmed in salt spray (fog) tests.

We always stock a large selection of various components for heavy load applications in our stores. You benefit from excellent availability and short delivery times for your ordered products.

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Important safety instructions for system operation

Safety is paramount when working with high pressures. This concise summary sets out the most important safety instructions for the use of hydraulic components in high-pressure applications.

  • Always wear personal protective equipment for hands, eyes and feet.
  • Use hydraulic equipment only on a level surface of sufficient load-bearing strength.
  • Clean equipment after use.
  • Always secure loads mechanically.
  • Adequately prepare the load set-down areas.
  • Do not stand or walk under raised loads.
  • Do not utilise more than 80 % of the equipment capacity.
  • Avoid overloading the equipment.
  • Use a gauge to check pressures.
  • Do not actuate hand levers using tools or extension bars.
  • Clean quick release couplers before coupling.
  • Always protect hose lines from damage.

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We are there for you 365 days a year, all round the clock

In the event of breakdowns or unplanned stoppages, service technicians from the HANSA‑FLEX Rapid Hydraulic Service can be on site immediately in their mobile workshops.

Installation service from HANSA‑FLEX

Experienced technicians from the HANSA‑FLEX Industrial Service provide quick and reliable support for the installation of components in stationary or mobile hydraulic systems.

Over 4,500 different hydraulic components in stock

HANSA‑FLEX supplies an extensive range of hydraulic components: from pumps and motors to cylinders and filters, from valves right up to switches and sensors.